Converting to AMSOIL and Breaking in a New Engine
Converting
to AMSOIL synthetic motor oil is easy.
Some of the most frequent
questions people ask us about AMSOIL are, what is required
in order to convert to AMSOIL, how long do I have to wait
before installing AMSOIL in a new engine, and what can I
expect to notice once converted to AMSOIL? Here are
our answers in a detailed explanation:
Converting a vehicle to AMSOIL
synthetic motor oil is fairly simple, but there are a few
things you need to be aware of. First, if you have a brand
new vehicle we recommend that you run a short cycle of petroleum
oil on a gas engine passenger car or light truck (typically
800 kms) and approximately 5000 kms on a diesel engine in
such as a Ford POWER-STROKE or Dodge Cummins Turbo Diesel
before installing AMSOIL.
This
doesn't mean that you can't install AMSOIL sooner,
as many OEM's install synthetics as a factory fill, it simply
means these are our recommendations based on our extensive
engineering studies and knowledge of this topic. Today's
modern engine manufacturing and materials technology is
much more sophisticated than in years past. Regular gas
engine passenger cars and light truck engines do not require
the extensive break in process many people think they do.
In addition, by the time you get your new vehicle the engine
has already been through a series of hot tests also run
on in-plant chassis rolls testers to check functionality
of all systems and then driven around the plant and railhead
in order to get the vehicle to the dealer, which also helps
accelerate breaking in of the engine.
The engine break-in issue is the subject of much controversy
as everyone seems to have their opinion on when an engine
is considered fully broken in. The information we provide
is based on the results of engineering studies as well as
many years of experience and teardown analysis on test vehicles.
The differences between a vehicle that was properly and
fully broken in and one that was not can often be hard to
detect, yet there are tell-tale signs of this but they are
not easily detected except in all but the most extreme situations.
The subject of what occurs during the break-in process can
easily be the subject of a 100 page report therefore what
we cover in this web site page is only the essential points
you need to know. The break-in process we describe here
is nothing compared to the extensive break-in process that
race car engineers go through before an engine is ready
to be converted to AMSOIL synthetic oil as well as racing
in competition.
Breaking in an engine is a process of properly wearing-in
the pistons/cylinders/rings, bearings, valves, camshaft,
lifters, rockers, etc... In addition, part of the breaking
in process is not only wearing-in and seating the internal
engine components but also stress relieving the components
as well. Crankshafts, connecting rods, pistons, blocks etc...
have many stresses due to the casting or forging process,
machining and welding process. We have viewed and measured
these stresses, called fringes, using what is called lazer
holography. These stresses are properly reduced/eliminated
by costly and time consuming heat aging as well as shot
peening and or high frequency vibration on a very specialized
bedplate for an extended period of time. For production
applications this is cost and time prohibitive. Therefore,
the next best thing is exposing your engine to multiple
heating and cooling cycles under various load and RPM's,
which is described in the following paragraph. The heating
and cooling break in process continues over a period of
time and does not need to be run on petroleum oil.
Breaking in a new engine is the one area that petroleum
oil is better for than synthetics. You see, petroleum oil
has a very low film strength which is ideal for breaking
in a new engine. That is why we recommend you run the factory
installed petroleum oil for about the first 800 kms. Then
drain the oil, remove the factory installed oil filter and
then install AMSOIL Synthetic motor oil and an AMSOIL Super
Duty oil filter and your ready to go.
Further heat cycling break-in will continue during the multiple
heating and cooling cycles from driving your vehicle under
varying RPM and engine load conditions and then shutting
it down for a long period of time to let it cool completely.
The multiple heating and cooling cycles are a extremely
important factor in properly breaking in a new engine and
are often an overlooked factor in the total break-in process.
These heating and cooling cycles achieve what is called
stress relieving. Back in the "old days" of engine manufacturing,
after casting and before an engine block was machined, it
would be set outside for several months to age, during which
stress relieving occurred naturally, then the block was
machined, which helped to produce a better engine than one
that was machined immediately after casting.
By changing the factory installed oil and filter
after the first 800 kms you will also be removing the initial
wear-in particulates present in the oil and filter. The
reason for this is that during initial wear-in there is
very high particulate contamination in the oil.
These particulates consist
mainly of microscopic particles of aluminum, bronze, copper,
lead and iron, plus soot particles and other by-products
of combustion in your oil. Your filter cannot filter out
all these small particulates as many are sub-micron size
and too small for the filter to trap, BUT they are also
small enough to fit between your bearing and other internal
clearances and cause wear. That is why we recommend to that
in order to properly break-in a new engine, regardless of
what your new car salesman or dealership personnel tell
you, is to perform the first oil and filter change at 800
kms. Then you can convert to AMSOIL Synthetic Motor Oil.
On a diesel engine we recommend
the initial filter and oil change at 800 kms, with another
change around 3500 kms, then in the 5000 kms range you can
convert to AMSOIL Synthetic Oil.
AMSOIL Engine Flush:
In
a new engine with less than approximately 30,000 kms it
is not imperative that AMSOIL Engine Flush be used. In an
engine with more than 20,000-30,000 kms and beyond, that
has been using petroleum oil the entire time, we highly
recommend using the AMSOIL Engine Flush. What the engine
flush will do is remove the petroleum oil sludge & varnish
deposits from your engine and properly prepare your engine
for AMSOIL Synthetic Motor Oil.
You
simply pour in one can for every 5-6 quarts of sump capacity
(one can is sufficient for most all passenger cars &
light trucks, with the exception of diesels), and let the
engine idle for about 15 minutes then drain the oil and
remove the filter while the oil is still warm. Do not drive
the vehicle with the engine flush installed. If you have
an extremely dirty or high mileage engine then we recommend
installing a new engine oil filter prior to adding the flush
so that you have full capacity of the filter available for
capturing and holding the dirt particles that the flush
removes. AMSOIL's Engine Flush is a detergent based flush
with some kerosene and other petroleum distillates that
act as the carrier for the flushing and cleaning agents.
The detergent used is a 2-butoxyethanol, glycol ether and
is essentially a very concentrated form of the detergents
used in motor oil.
AMSOIL Synthetics are naturally cleansing and also high
in detergents. What happens when you operate an engine on
petroleum oil, the sludge and varnish deposits that occur
as a result of using petroleum oil will accumulate around
your pistons, rings, seals, valvetrain, etc.. and actually
help to seal your engine. This type of petroleum oil deposit
"sealing" can lead to problems such as piston ring sticking,
sludge deposits in valve covers and oil pans which can lead
to decreased oil pump capacity output and restriction of
critical oil galley passageways over an extended period
of time, plus many more issues which we will not go into
detail in this discussion.. These deposits are highly detrimental
to the proper function and longevity of your engine.
What occurs when you use AMSOIL Engine Flush is that it
cleans all these deposits out from your engine, both the
highly accumulated deposits as well as the sub-micron deposits
which have accumulated in the microscopic valleys of the
aluminum, copper, iron, etc.. engine components. If you
do not use the engine flush the AMSOIL Synthetic Motor Oil
will do essentially the same thing the flush does but take
a much longer period of time. During this time, which is
greatly accelerated when using the AMSOIL Engine Flush,
the engine is going through a phase where these deposits
are being removed, or have been removed. What exists now
is that these microscopic valleys in the iron, aluminum,
copper, etc.., are now empty. It takes some time for the
molecular structure of the AMSOIL Synthetic Motor Oil to
fill these microscopic valleys. This can be as short as
a few hundred miles or as long as a few thousand miles,
depending on the internal condition of your engine. During
this phase you may, or may not, notice slightly increased
oil consumption BUT only until the uniform molecular structure
of the AMSOIL Synthetic Motor Oil can re-seal these microscopic
valleys. Most people do not even notice this phase,
but we like to make people aware of it so they understand
this process. This is perfectly normal and the oil is doing
exactly what it was engineered to do.
You may have heard the myth that synthetic oil can cause
engine seals to leak. Synthetics absolutely do not cause
seals to leak, they simply may only reveal an existing leak
path and seal which has failed and is in need of mechanical
replacement. Either the seal lip is worn down or the seal
is hardened and cracked from old age, heat and ozone. What
happens is exactly as we described above. If you have a
very old engine that has been running petroleum oil, and
it also leaks, for example around the rear-main oil seal,
then chances are it will leak more with synthetic oil. This
is commonly referred to a false seal. AMSOIL Synthetic Motor
Oils are recommended for use in mechanically sound engines!
If you have a vehicle that leaks oil excessively, then repair
the seal prior to converting to AMSOIL.
AMSOIL Benefits:
Once you have installed AMSOIL you will notice the following benefits:
Easier cold weather starting, cold weather pumpability and
circulation, smoother engine performance and more horsepower,
reduced exhaust emissions, superior wear protection, improved
fuel economy, extended engine life, extended starter life,
excellent engine cleanliness, long drain intervals, longer
spark plug life, reduced engine temperatures, reduced oil
consumption, excellent resistance to sludge, coke, varnish
deposits (Thermal Stability), reduced / eliminated piston
groove sticking, reduced / eliminated valve sticking, superior
shear stability, superior resistance to viscosity increase
(Volatility Resistance), superior film strength, money and
time savings. You will not get any of these benefits with
conventional petroleum oil.
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