A Must Read Article for
"cleaner
engine; lower operating temperatures; fewer oil
and filter changes; less oil consumption; lowered
octane requirements; longer battery / starter
/ alternator / spark plug / turbo unit / PCV component
life; increased fuel mileage; the convenience
of exceptional four-season performance with a
single motor oil ...and so on."
"Those naysayers
who only a decade or so ago prematurely dismissed
synthetics as, "snake oil", are now among the
staunchest devotees of laboratory-manufactured
lubricants. Among these believers are top lubrication
engineers, race car drivers, vehicle fleet operators,
and millions of private motorists around the world.
What factors have contributed to the growing enthusiasm
for synthetic lubricants? Simply put, synthetically-produced
lubricants have demonstrated beyond doubt that
they are far superior to their conventional petroleum
counterparts in fulfilling the many and varied
tasks demanded of oil by today's modern engines
and powertrains. Indeed, synthetic lubricant technology
is swiftly progressing to a point where it is
possible that engine wear may no longer continue
to be the major limiting factor in the expected
life span of motor vehicles."
"The first question demanding an answer is: Just what
is synthetic oil? Technically speaking, synthetic
lubricants are made by chemically combining, in
a laboratory, lower-molecular-weight materials
to produce a finished product with planned and
predictable properties. Don't be confused by this
technical double-talk. What this means is that
synthetics are custom-designed products in which
each phase of their molecular construction is
programmed to produce what may be called "the
ideal lubricant." This process departs significantly
from that of petroleum lubricants, whose physical
components, both desirable and undesirable, are
inherited from the crude oil from which they are
refined.
Crude oil possesses thousands of varieties of contaminants,
depending upon the oil's geographical and geological
origins, which no amount of refining can entirely
remove. Corrosive acids, paraffins and other waxes,
heavy metals, asphalt, napthenes and benzenes,
as well as countless compounds of sulfur, chlorine,
and nitrogen, remain in the finished product.
Equally as important, petroleum oil molecules, as contrasted
to uniform-sized synthetic oil molecules, vary
significantly in size, shape and length. When
your engine heats up, the smaller molecules evaporate,
while the larger ones tend to oxidize and become
engine deposits. As a result, refined petroleum
lubricating products differ widely in their overall
quality and performance. The presence of and the
resulting drawbacks of these undesirable constituent
elements lie at the very root of the considerable
performance differences between synthetic and
petroleum based motor oils."
"Chief among the areas in which the pre-planned and predictable
properties inherent in premium synthetic lubricants
significantly surpass those of premium petroleum
oils are: low-temperature fluidity...and thus
improved ambient startup protection; low volatility,
(higher boiling point ...greater resistance to
evaporation); high-temperature thermal stability;
oxidation resistance; lubricity; fuel economy;
film strength and wear protection; extended drain
capabilities; water stability; and high natural
detergent characteristics, (resulting in a cleaner
engine with less additive content)."
"For the purposes of comparison, we have taken a well-known
synthetic engine oil, Amsoil 10W-40 synthetic,
and contrasted its characteristics with those
of several prominent 10W-40 conventional motor
oils. Below is a condensed summary of the results
of several closely-monitored field and laboratory
tests:
| |
Amsoil 10W-40
100% synthetic |
Petroleum
10W-40 |
1. |
Effective lubrication range |
-60
F to +400 F |
0
F to 300 F |
2. |
Viscosity increase after single sequence, (64hour),
Olds III-D Test |
9% |
102
to 400% |
3. |
Wear, (mg. weight loss Falex test) |
1.1
mg. |
3
to 6mg. |
4. |
Fluidity @ - 40 F |
Flows freely |
Solid |
5. |
Volatility, (evaporation @ 300 F for 22 hours) |
1% |
28% |
6. |
Crankcase Temperature (Track test) |
240
F |
290
F |
7. |
Flash Point (D92 Test) |
470
F |
400
F |
8. |
Oil
consumption, (50,000 mile test) |
42%
less than
petroleum |
|
9. |
Intake valve deposits, grams measured at 50,000
miles. |
32.1 |
75.5 |
"From this data it is readily apparent that synthetic
lubricants have substantially broadened the horizons
of engine lubricant protection. Simply by comparing
the lubrication-temperature range comparison,
the limits of petroleum lubricants become evident.
On both ends of the relevant temperature spectrum,
synthetics demonstrate conclusively the ability
to significantly extend the thermal regions in
which the engine is protected. This has a special
significance for those automotive power-plants
which normally work harder and produce higher
internal and lubricant temperatures...that is
to say: high-performance engines, smaller high-RPM
engines, air cooled engines, diesels and rotaries.
Furthermore, climactic conditions in which synthetics
allow operation with full engine protection are
for all practical purposes boundless, whereas
with a petroleum oil the protective capacity significantly
diminishes with temperature extremes. Note particularly
the comparative viscosity, (oil thickening), increases
after the 64-hour Olds III-D test, (Item 2)... 9% for the Amsoil synthetic VS 102-400% for the multi grade petroleum oils; the
reduced wear, (Item 3), and the reduction in
crankcase temperatures, (Item 6). These favorable
results are quite typical of virtually all similar
test comparisons between petroleum - and synthetic-based
motor oils."
"Under hood temperatures also take a quantum leap with
the use of power options, especially air conditioning,
and because of emissions devices and emissions-related
design. It is important to note that, even though
the dash gauge may register only a 200
deg. F or so water/coolant temperature, the
temperature of the sump and of all the assorted
bearing surfaces significantly exceed the water
temperature, and often surpass 500 deg. F on the piston ring and cylinder wall
areas.
These high-temperature surfaces serve to rapidly decompose
petroleum oil and additives, as well as contribute
to their shorter service life, while the synthetic
is largely unaffected. Beyond the protection
afforded an engine during these particular instances
of high-operating temperatures, high-temp thermal
stability moreover permits an engine oil to deliver
overall extended service life, (significantly
longer drain intervals), in all driving conditions,
because it prevents the phenomenon of sludge
and carbon formations on critical engine parts,
(valves, valve guides, oil channels, lifter assemblies,
piston rings, etc.), due to oil thickening,
a problem commonly attributable to petroleum
oil breakdown at high temperatures. As these
deposits accumulate in the oil circulatory system,
oil flow drops, thus accelerating engine wear.
To the user of synthetics, the benefits are, (1) reduced wear of critical engine components; (2) significantly reduced sludge and varnish
...a cleaner engine; (3) reduced engine
drag due to uniform viscosity; and, (4) increased
fuel economy due to reduced component wear."
"Film strength", refers to the amount of pressure required
to force out a film of oil from between two pieces
of flat metal. The higher the film strength, the
more protection is provided to such parts as piston
rings, timing chain, cams, lifters, and rocker
arms ...wherever the lubricant is not under oil
system pressure. Synthetics routinely exhibit
a nominal film strength of well over 3,000
psi, while petroleum oils average somewhat less than 500 psi. The result is more lubricant protection between moving parts with synthetics."
"Viscosity is a crucial consideration when improvements
in fuel economy are desired. It stands to reason
that the freer an engine turns, the less
fuel it will require to accomplish a given
amount of work. Studies have demonstrated conclusively
that engine drag is directly related to the viscosity
of the motor oil. Generally speaking, the lower
the viscosity, the better the fuel economy of the engine. In formulating lower viscosity
oils, it has become clear that the synthetics are the base stock of choice. This is because it is
possible to produce a synthetic oil of a given
low viscosity without incurring the excessive
oil consumption, (due to evaporation),
and resultant thickening of the same low-viscosity
petroleum oil.
Indeed, the U.S. Department of Energy in its pamphlet
entitled, "An Assessment Of The Effects Of Engine
Lube Oils On Fuel Economy", states: "It is evident
that low-viscosity oils will help minimize engine
friction losses in the prevalent hydrodynamic
region and thereby achieve better fuel economy.
In addition, such oils help to reduce friction
during ambient, (cold), start by increasing the
oil flow rate to critical engine parts. However,
low-viscosity engine oils, blended from conventional
petroleum base stocks, may have problems with
high oil consumption and engine wear. There is
also the possibility of decreased catalytic-converter
life and efficiency due to the increased levels
of phosphorus in the exhaust gas from the oil
additives. One solution is to mix some synthetic
with the mineral, (petroleum), oil, or use a synthetic
base stock entirely..(end of quote).
This low-viscosity, low volatility character of synthetics
has become increasingly important because many
automobile manufacturers are now recommending
lighter-weight, (chiefly 5W-30), oils for use
in their products, and because the trend toward
smaller engines creates substantially more heat
and stress on the oil used. In these smaller,
high-output power plants, enough heat is generated
to cause a lighter petroleum lubricant to evaporate
and significantly increase viscosity within weeks
of its introduction into the crankcase.
High-temperature stability, as well as oxidation-resistance,
is of absolutely paramount importance when it
comes to turbocharged engines. Because it must
both lubricate and cool the turbo unit, the oil
MUST be specifically formulated to withstand the turbo's extremely high operating temperatures.
Oil film temperatures often exceed 450 deg.
F in the turbo unit during operation,
and can surpass 650 deg. F, (!!!), during
a short period immediately following engine shutdown...both
figures far exceeding the thermal limits of petroleum
oil. Synthetics, with their capacity to maintain
proper, (low), viscosity and lubricity under these
high heat and stress conditions, and with their
natural resistance to oxidation, have risen to
the fore.
It is also important to note that the high-temperature-stability
properties of synthetics are designed primarily
into the base-stock oil itself, rather than being
achieved primarily with additives. The advantage
of this approach is twofold:, (1) Additives,
which may account for as much as 24% of the
volume of a can of petroleum oil, by
themselves have little or no lubricating properties per se. Thus the
more the additive content in an oil, the less
lubrication is available to the engine; and, (2) Most additives tend to volatize, (evaporate),
and deteriorate with heat, age and use,
so that the overall effectiveness of the lubricant
itself is significantly diminished within only
a few thousand miles of driving.
It is also important to note that, contrary to what many
take for granted, higher viscosity in and of
itself does not translate into better engine protection.
Extensive testing has shown the opposite to be
in fact true. As long as a lower-viscosity oil
is formulated to resist evaporation and provide
high film strength, this lighter oil will actually
deliver more complete protection to the engine
parts, since its more rapid circulation delivers
both better lubrication per se, and far better
cooling characteristics ...a critical advantage,
given that oil flow furnishes up to 30% of an
engines cooling requirements. Prior to the introduction
of synthetics, however, the problem of evaporation,
(and the resultant thickening of the remaining
oil), was addressed primarily by increasing viscosity.
In short, don't be concerned with the relatively
lower viscosity ratings of some synthetics. Syn
lubes are a whole new ball game.
The remarkable
ability of synthetic oils to reduce internal operating
temperatures is far too important to ignore, since
high operating temperatures contribute directly
to premature failure of mechanical components
and gaskets and seals. Coolant, (i.e. water /
antifreeze), cools only the upper regions of an
engine. The task of cooling the crankshaft,
main and connecting rod bearings, the timing gear
and chain, the camshaft and its bearings must
be borne entirely by the oil.
There are three identifiable reasons why synthetics do
a better job of cooling an engine: (1) Because
of both the oil's lubricity, (slipperiness), and
its stable viscosity, less friction - and thus
less heat - is generated in the first place; (2)
The molecular structure of the oil itself is designed
to more efficiently transfer heat, even compared
against the thermal conductivity properties, (ability
to absorb and dissipate heat), of an identical
viscosity petroleum oil; and, (3) As mentioned
in the preceding paragraph, the more rapid oil
flow of these lower-viscosity synthetics contributes
significantly to the efficient transfer and dissipation
of heat. Because of all these factors, oil temperature
decreases of from 20 deg. F to 50 deg. F are quite
common with the use of synthetic oil. One might
even say that the heat-reduction properties of
synthetics are synergistic...by helping to reduce
its own temperature, the synthetic oil is simultaneously
enhancing the lubricant's overall performance
characteristics."
"In the same Popular Science article on synthetic oils,
veteran race car driver Smokey Yunick was quoted:
"When you disassemble an engine that's been run
on petroleum oil, if you examine the rings and
cylinder bores with a glass you'll see ridges
and scratches - that's the wear going on. With
a polyol, (a variety of synthetic), when you take
the engine apart everything has the appearance
of being crome-plated. In the engine we ran at
Indianapolis this year we used a polyol synthetic.
When we tore the engine down, you could still
see the original honing marks on the bearings...no
wear at all. We put the same bearings back in
because the crankshaft never touched the bearings.
I've never seen that before."
"Another example of the capacity of synthetic oil to
deliver exceptional engine protection and performance
is a recently-completed demonstration involving
the Amsoil Corporation of Superior, Wisconsin,
a major manufacturer of a wide range of premium
synthetic oils, automatic transmission fluids,
chassis lubricants, and related products. This
demonstration involved the use of its 100% synthetic
engine oils in a New York City taxi fleet.
The test, sponsored and supervised by a major
lubricant additive manufacturer, compared the
overall performance of Amsoil's 10W-40 synthetic
oil with a number of leading petroleum motor oils.
The demonstration was scheduled to encompass 60,000
miles of New York taxi service on each car. With
the high levels of idling time typically encountered
in such service, the total number of, "engine
miles", of each car was estimated to be about
double the miles registered on its odometer.
Initially the demonstration was to have required that
each taxi, equipped with a Chevrolet 229 CID V-6
engine, have its oil and filter changed every
3,000 miles. But Amsoil insisted that an alteration
of the test procedure be instituted. The company's
intent was to push its synthetic oil to the extreme
and evaluate how it compared to the petroleum
oils drained at the originally specified, 3,000
mile intervals. The twelve Amsoil-lubricated vehicles
were thus divided into three groups of four taxis
each. Group 1, (Amsoil), would double the control
interval, with oil and filter drain at 6,000 miles;
Group 2, (Amsoil), would quadruple the control
interval, with oil and filter drain at 12,000
miles; and group 3, (Amsoil), would not change
the oil for the duration of the test ; thus multiplying
the, (petroleum), Control Group's drain-control
interval by twenty times. In place of changing
the oil, these, (Group 3), cars would be equipped
with Amsoil's By-Pass oil filter, claimed by the
company to keep, (synthetic), oil analytically
clean for up to 25,000 miles of driving, without
replacing the element. The by-pass filter element
was changed at 12,500 mile intervals for the duration
of the test.
Following the year-long demonstration, each of the engines
was disassembled, both to determine the levels
of sludge, varnish and rust that had accumulated
inside the engine, and to carefully measure the
amounts of wear experienced on critical engine
components. Pictured on the previous page are
representative samples of various components of
the test engines. In the first example, the pistons
and intake valves of the petroleum Control Group,
(oil and filter changes every 3,000 miles), are
illustrated. The lower set of photos represent
the same engine components from an Amsoil Group
3 vehicle. Note the substantially reduced varnish
and sludge deposits on the synthetic-oil lubricated
components, and the remarkably good overall condition
of the Amsoil group 3 pistons and valves.
To summarize the findings and conclusions, the test facility
responsible for the demonstration submitted this
statement: "The data presented in this report
indicates that the Amsoil synthetic SAE 10W-40
passenger-car motor oil formulation ...provided
protection of the test engines from excessive
wear and deposit formation, far beyond the normal
3,000-mile oil change interval." In fact, the
level of protection was such that those engines
in which the original synthetic oil was run for
the entire duration of the, (60,000 mile), test
showed less wear than did the Control Group vehicles
using premium petroleum oil and 3,000 mile drain
intervals."
"Renowned race-car driver Bobby Unser stated in an article
in, "The Family Handyman", magazine: "I've had tremendous success with synthetics; both
grease and oil, in all my cars. In several instances
where we have compared petroleum-lubricated engines
with those which used synthetics, the latter were cleaner, with less carbon and sludge. And
the engines produced more horsepower, which
meant better mileage and longer life."
"But", you say, "if synthetics are so good, why aren't
even more motorists using them?" First and foremost, many folks simply aren't aware of synthetics.
Others who are aware are deterred by the higher
purchase cost, without investigating the advantages.
Even many professional mechanics haven't kept
abreast of the advances that have occurred in
the field of synthetic lubricants, and frequently
tend to dismiss them without bothering to check
the wealth of current literature and impressive
test results regarding them. Secondly, garages
and dealerships often hesitate to recommend any
extended-drain lubricant, perhaps because their
livelihood is to a large degree dependent upon
frequent servicing and repairs. We learned of
one, (probably common occurring), instance where
a dealership mechanic told a customer:
"You can't use synthetic oil in your car...the
engine wasn't designed for it!" Still another
reason is that many of the advantages and cost
savings provided by synthetic lubricants are difficult
to quantify, and thus difficult for many consumers
to appreciate.
For instance, how does one place a precise value upon
such benefits as... "cleaner engine; lower
operating temperatures; fewer oil and filter changes;
less oil consumption; lowered octane requirements;
longer battery / starter / alternator / spark
plug / turbo unit / PCV component life; increased
fuel mileage; the convenience of exceptional four-season
performance with a single motor oil...and
so on." On the other hand, it is quite simple
to compare the purchase costs of conventional
vs synthetic, and to ignore the real cost-and
performance comparisons in actual operation. Do
you prefer to save $12 or $15 per oil change by
using a petroleum oil, even knowing that
it should be changed six or seven times as frequently as a premium synthetic? Or
are you more interested in the bigger picture,
irrespective of the fact that many of the very
real benefits of synthetics cannot be precisely
quantified in terms of dollars and cents? All
available evidence indicates that synthetic engine
oils offer performance advantages not achievable
with any refined-petroleum product.
Does all of this mean that synthetic motor oils are superior to conventional petroleum oils? If
you value your automobile engine and would like
to keep it in peak, trouble-free operating condition year after year and far beyond its normal expected life, our
conclusion is, "Yes, without question". |